Cooper Air Compressor Aftercooler

Air Compressor Cooling System

During the compression process in an air compressor, heat is generated as a byproduct. To ensure optimal performance and prevent damage, it is essential to effectively manage and dissipate this heat through a series of cooling components, including pre-coolers, intercoolers, and aftercoolers.

Intercooler:

In various industrial applications, multi-stage air compressors are used to improve the efficiency of compressed gas while keeping costs low. During the compression process, heat is generated, causing the air to expand and requiring additional horsepower for further compression. Intercoolers are essential in this process as they provide cooler, drier, and denser air, which helps facilitate the next stages of compression.

Aftercooler:

After the intercooler, the compressed air enters an aftercooler, where it undergoes a heat exchange process. This device uses either cold ambient air or cold water to draw heat from the compressed air. By effectively reducing the temperature, the aftercooler also helps eliminate moisture, thereby enhancing the overall quality of the air.

Oil Cooler:

In an air compressor's engine, the oil cooler plays a crucial role in managing oil temperature and supporting the engine's cooling system by dissipating excess heat. This type of cooler typically employs a water-to-oil heat exchanger configuration, where the engine coolant flows around tubes that contain the oil. This design allows heat to transfer from the oil to the coolant, helping to maintain optimal operating conditions for the engine.

Materials information:

Cooper Tubes
Cooper/Aluminum Fins
Stainless steel cover plate